Yongrad’s plating equipment combines innovative technology with user-friendly functionality to enhance plating quality and efficiency. Our equipment includes customizable options tailored for various industries, including automotive, aerospace, and consumer electronics. Built with robust materials, Yongrad’s plating equipment is resistant to corrosion and wear, ensuring long service life and reliability in intensive applications. From automated systems for high-volume production to compact units for specialized use, each piece of equipment reflects our dedication to eco-friendly operations.
Plating Equipments
Plating Equipment
Plating equipment refers to the technical components that directly affect the quality, repeatability, and safety of surface treatment processes. These systems ensure the efficient and secure operation of electroplating and chemical surface finishing lines.
Main Equipment Groups
Common equipment used in plating lines includes:
- Anode and cathode support racks
- Current distribution busbars
- Rectifier (power supply) units
- Acid and alkali resistant circulation pumps
- Immersion agitators
- Heating-cooling coils (e.g., PVDF or titanium)
- Filtration systems (cartridge or pleated)
- Level sensors and overflow protection
- Automatic dosing and pH control modules
Material Specifications and Chemical Resistance
Plating equipment is designed to withstand harsh chemicals for extended service life. Racks are typically made of titanium or stainless steel. Insulating plates and tank connectors are commonly manufactured from PVC, PP, or PVDF materials.
Automation and Control
Modern systems utilize PLC-based control panels for monitoring process parameters. These systems precisely manage current intensity, temperature, time, and chemical concentration to ensure consistent results.
Application Areas
This equipment is used for plating metals such as gold, nickel, copper, zinc, and chrome. It also supports processes like phosphating, black oxidation, anodizing, and chemical polishing.
Maintenance and Service
Modular equipment design allows for rapid intervention and spare part replacement in case of malfunctions. Scheduled maintenance directly contributes to consistent production quality.
Power Systems and Rectifiers
Rectifiers are critical components that supply stable and controlled DC voltage. Advanced rectifiers offer digital output control, remote monitoring, and energy optimization to achieve accurate coating thicknesses.
Filtration and Circulation
Clean plating baths are essential for surface quality. Cartridge or bag filters remove particles, while chemical circulation systems maintain bath homogeneity and prevent sedimentation.
Temperature and pH Regulation
Temperature control is essential to maintain stable chemical reactions. PVDF-coated heating coils or titanium resistors are used. pH control units stabilize the acid-base balance and coating outcomes.
Process Monitoring and Reporting
Next-generation systems enable real-time tracking of process parameters via PLC/SCADA. Temperature, current, voltage, duration, and pH data can be recorded and integrated with quality management systems.
Compliance and Standards
Plating equipment is designed to meet quality and safety standards across industries. Compliance with UL, CE, RoHS, or ISO facilitates global integration.
